Automobile Bumpers Induction Hardening Machine

1. Automobile bumper induction hardening machine.
2. DSP intelligent IGBT induction heating power supply.
3. Production speed is 6m-8m/S.
4. Double stations continuously hardening tempering.
5. Finish the hardening tempering process at one time.
6. With material automatic loading and unloading system.

What’s automobile bumper induction hardening machine application?

  Automobile bumper induction hardening machine is mainly used for continuous scanning induction quenching and tempering heat treatment of anti-collision rod, anti-collision column steel pipe, anti-collision wave guardrail, anti-collision automobile steel beam, linear optical shaft, and pipe parts.

What’s automobile bumper induction hardening machine technical data?

  ZHENGZHOU KETCHAN automobile bumper induction hardening machine is a customized induction heat treatment system, it is made as per the different users different applications and technical requests. The below data is just the one for your reference only.

Num

Item

Data

1

Station Number

2

2

Max Process Workpiece Length

1300mm

3

maximum stroke

1300mm

4

Minimum length

400mm

5

Parts Rotating Speed

20-120rpm contineously adjustable

6

Wokpiece feeding rate

30-60mm/s adjustable

7

Hardening/Tempering diameter

Φ20—Φ32

8

Repeated positioning accuracy

0.2mm

9

Max. Workpiece weight

5KG

What’s automobile bumper induction hardening machine advantages?

  • The automobile bumper induction hardening machine quenching feed is driven by a servo motor, and the moving speed is set according to the process requirements.
  • This complete induction hardening machine has the functions of continuous scanning quenching, subsection continuous scanning quenching and continuous tempering. The working procedure is automatically controlled to realize fully automatic production.
  • Induction heat treatment process parameters can be displayed, recorded, and stored in the quality monitor.
  • The induction quenching and tempering production line adopts a single-line or double-line horizontal structure, and the induction quenching and tempering is connected in line.
  • The part feeding and movement are driven by servo motors, and the upper and lower double drive modes are used. Realize the part uninterrupted and continuous scanning quenching and tempering.
  • The rotation of the parts adopts the centerless roller rotation, and the rotation speed is steplessly adjusted.
  • The quenching and tempering power supplies use IGBT transistor power supplies respectively, and the induction heating load can be matched individually, with high efficiency.
  • The automatic feeding device with cleaning can realize the part’s automatic feeding operation.
  • This automobile bumper induction hardening machine is equipped with an induction heating quenching and tempering condition monitoring system, which can display, record, and store the induction heat treatment process parameters in real time.
  • Adopt CNC numerical control system control, keyboard input, store the number of quenching programs, and automatic control of the working process.
  • The equipment has good reliability, convenient process adjustment, simple operation, and perfect protection function.
  • The quenching water and equipment cooling water circulation cooling system is installed and used together with the production line and adopts closed circulation.

Why Choose KETCHAN's automobile bumper induction hardening machine?

  Zhengzhou Ketchan Electronics Co., Ltd. has more than 20 years of experience in induction heating hardening machine inductor design and manufacturing.  Various inductors can be designed and manufactured according to the product parts drawing and heat treatment process requirements provided by users.

  • Reasonable design of the inductor can make the heat treatment hardened layer of the part, and fully achieve the distribution effect along the contour.
  • Zhengzhou KETCHAN has thousands of quenching inductor design and manufacturing experience. According to customer requirements, we can design and manufacture camshafts, hub bearings, half shafts, transmission shafts, stepped shafts, crankshafts, spline shafts, pin shafts, gears, ring gears, helical gears, sprockets, wheels, guide wheels, rollers , chain link, bearing ring, stabilizer bar, screw, carbide drill bit, large module gear, slewing bearing raceway, single tooth, shoe seat, valve sleeve, power steering gear, steering rack, CVJ, trident, Sensors for various workpieces such as shift forks, automobile anti-collision beams, ball studs, column pins, rollers, machine tool guide rails, etc inductors.
  • We are a direct manufacturer of the automobile bumper induction hardening machine. And have been in the induction heat treatment field for more than 20 We have our own induction heat treatment center.
  • We have the real application cases of the bumper induction hardening system in China and abroad, you can leave a message to let me know your technical requests and we will do the related induction hardening technical proposal along with pictures and videos for your reference.
  • No need to straighten after the induction heat treatment process. Because with our automobile bumper induction quenching machine, the rod while rotating while moving forward with a uniform speed, makes the heating and hardening result much more uniform, and the workpiece has no cracks and no deformation.
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