Objective:
We design the coil like below to braze the copper tube to the copper bracket, the brazing copper tube diameter is 50mm, thickness is 3-5mm, and the copper plate or copper bracket thickness is 20mm. Our purpose is to braze the tube and bracket together with induction heating solutions.
Key Parameters:
Power: 50 kW
Temperature: Approximately 1400° F (760° C)
Time: 50 sec to let them all brazed together
Process:
- The key point is to do the right induction brazing tool, we use open mouth type induction coils like the attached picture.
- With induction heating to do the brazing job until the brazing flux is total uniform melt.
- After brazing, check the brazing seal is very uniform and good connections.
Result and benefits:
- Induction brazing is faster than flame brazing and do not have high requests for the brazing workers, and also good for environment.
- We design the suitable induction brazing coils to ensure the bottom and the brazing bracket can be heated uniform.
- We use medium frequency induction heating machine to heat this job to ensure the heating depth much better.
- The heating time is faster and also energy-saving a lot.
- When arrives user site, coils also need a fixture to let the workpiece well placed into the coil for better brazing.
Induction Brazing of Copper Tube to Copper Bracket application
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