What is KETCHAN CNC quenching machine tool?
Zhengzhou KETCHAN is one of the leading CNC quenching machine tool manufacturer in China, our complete induction quenching system consists of the following parts:
- Induction heating machine power supply: IGBT series induction heater, parallel series induction heater, and MOS induction heating machines.
- CNC quenching machine tool: Vertical CNC hardening machine tool, horizontal CNC hardening machine tool, multi-station CNC hardening machine tool, automatic induction hardening system, and induction heating material loading device.
- Automated induction hardening system – According to the workpieces details customize different induction heating machines, automated CNC hardening machine tools, and closed-loop water cooling systems.
- Different customized induction hardening coils.
What is CNC quenching machine tool features:
The main components of CNC quenching machine tools include machine bed, slide table, clamping rotation mechanism, cooling system, quenching fluid circulation system, electrical control system, etc.
- The structure is divided into vertical CNC quenching machines and horizontal CNC quenching machines.
- The transmission mechanism of a quenching machine is divided into the hydraulic transmission and mechanical transmission.
- The CNC quenching machine tool is customized.
- The machine has the functions of continuous quenching, simultaneous quenching, piecewise continuous quenching, and piecewise simultaneous quenching.
- It is suitable for surface induction quenching of universal joint, crankshaft, camshaft, and small diameter disk.
- With CNC system control and optional special parameter management monitoring and recording system, achieve quenching product process parameters record and historical data query function.
- CNC quenching machine tool can be used for single and batch parts production, reasonable structure, complete functions, easy to use and operate.
- Rotary control mode: frequency converter/stepper motor/AC servo motor.
- Transformer slide table adjustment: hand wheel adjustment/automatic adjustment.
- Workpiece/transformer moving motor: Reducer motor/stepper motor/AC servo motor.
- Workpiece moving guide or induction ring moving guide: inlaid steel guide/linear guide.
- Fully imported ball screw. The holding length of the workpiece is electrically adjusted. Audible/optical fault alarm.
- Man-machine interface operating system, easy to operate, eye-catching display.
- Match with high frequency induction heating power supply, it is the best choice for the induction heat treatment factories.
What is CNC quenching machine tool appliations?
This CNC quenching machine tool can meet the induction quenching process requirements of sprocket, steel sleeve, shaft parts, disk, pin, pinion, hub bearings and other parts, with continuous, simultaneous, piecewise continuous, piecewise simultaneous quenching functions, especially suitable for automobile, motorcycle, construction machinery, machine tools and other industries of small mass induction heat treatment production.
It can be used for all kinds of shaft work, such as straight shaft, reducer shaft, camshaft, crankshaft, gear shaft, machine tool screw, gear, sleeve, ring, disc and other workpiece surface induction hardening.
How to select CNC quenching machine tool?
- We need to know your heat treatment parts details, drawings with technical requests will be appreciated.
- Confirm is the workpiece hardening depth, and hardness. According to different hardening depth requests choose the suitable induction machine frequency range.
- Still, we need to know the hardening parts production volume, hardening temperature, hardening speed requests, etc.
- If you have ever used the CNC quenching machine tool, any pictures of your current induction hardening process will be appreciated. So that we can do some better references.
| Model / Data | KQHZ300/4 | KQHZ300/6 | KQHZ300/8 | KQHZ300/12 |
|---|---|---|---|---|
| Max. Clamp length(mm) | 300 | 300 | 300 | 300 |
| Hardening part length(mm) | 300 | 300 | 300 | 300 |
| Part rotary diameter(mm) | 150 | 150 | 150 | 150 |
| Part weight(kg) | 5 | 5 | 5 | 5 |
| Rotation speed(rpm) | 20~150 | 20~150 | 20~150 | 20~150 |
| Moving speed(mm/s) | 2~100 | 2~100 | 2~100 | 2~100 |
| Station number | 4 | 6 | 8 | 12 |
| Each station’s main spindle number | 1/2 | 1/2 | 1/2 | 1/2 |
| Heating stations | 1-3 | 1-3 | 1-4 | 1-4 |
Memo: The above CNC quenching machine tools are the ones that we have done before. Most induction heating systems are customized as per the user’s technical requests. So the above data is just for your reference only. In real production, you can let us know the details of your heated part, drawings will be appreciated. So that we can make, design the suitable induction hardening systems technical proposal for your choice.
