1. Labor Cost
There are some workpieces with thin walls. When flame brazing is performed, it is necessary to have high requirements on workers to ensure the induction welding effect. Senior flame welders are a headache for corporate recruitment. The fluidity and personal skill level of flame welders are uneven, which will seriously affect the production of the enterprise, and in the case of more serious cases, it will lead to the loss of customers and the loss of profits for the enterprise;
2. Good environment
The use of flame brazing will have a great negative impact on the production environment, and will produce environmental hazards such as flue gas, high temperature, open flame, noise, etc., which will make the working environment worse; the working environment of induction brazing is clean and hygienic without high temperature.
Induction Brazing
3. Energy-saving
The use of artificial flame welding will increase the waste rate of solder, and the fuel cost is also an expensive expense, which needs to be replaced by a more energy-efficient induction brazing production method;
4. Energy Consumption Contrast
Table 1 Comparison of energy consumption between flame brazing and induction brazing
Brazing Method | Flame brazing | Induction brazing | |
energy name | liquefied gas | oxygen | electricity |
consumption per hour | 4.7Kg | 4m³ | 4 units |
Working time ratio | 100% | 100% | 60% |
Accounting unit price | 8.68Yuan/Kg | 0.8Yuan/m³ | 1Yuan/Unit |
Daily cost (8 hours) | 352Yuan |
| 32 Yuan |
Annual cost (300 days) | 106000 Yuan |
| 9600 Yuan |
Table 2 Comparison of solder consumption between manual soldering and induction brazing
welding material | Manual brazing | High frequency brazing |
Solder form | strip | Flat |
Quantity welded per kg | About 2000 Pieces | About 3000 Pieces |
Flame Brazing
5. The benefits of Induction Brazing:
(1). The welding process is equipped to reduce the dependence on manual technology, and the licensed flame welder can be replaced by ordinary operators, which reduces the burden of safety and annual certification on the enterprise.
(2). The advantages of induction brazing are not obvious when the workpiece is small and there are few pipelines. However, the induction brazing welding process is that the equipment is automatically welded without manual operation, and another piece of equipment can be operated by using the welding time so that one person can operate two welding machines at the same time. This can further improve product quality.
(3). According to the data in the above figure, the annual energy saving is 10.6-9600=100,000 Yuan.
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