Technical parameters of induction shrink fitting machine
| KQDC Series Induction Shrink fitting machine | ||
|---|---|---|
| Model | KQDC-30 | KQDC-40 |
| Input current | 1-45A | 1-60A |
| Output current | 0-100A | 0-150A |
| Output power | 1-30KW | 1-40KW |
| Ouput frequency | 2-15KHZ | 2-15KHZ |
| Thermocouple | K Type | K Type |
| Temperature controller | built-in | built-in |
| Heating temperature | 0-300℃ | 0-300℃ |
| Weight | 26KG | 29KG |
| Induction coil(heat-resisting 300℃) | ||
| Size | Cord induction coil: 40-50M. Belt induction coil: 1000 * 300; ; 2000 * 300; 3000 * 300. Fillet weld induction coil: 1000*(150+150); 2000 * (150 + 150). 3000 * (150 + 150). Round coil. Other specifications and sizes of heating coil. | |
| Welding bead length | 100-4000mm | |
| Preheated weld type | Pipeline girth weld, steel plate straight weld, steel structure fillet weld, groove weld, plane, girth surfacing, and other irregular weld preheating. | |
Induction shrink fitting machine main applications
- Weld preheating / post-welding heat preservation: pipeline, steel plate, steel structure, pressure vessel, etc.
- Induction shrink fitting: hot disassembly and hot assembly of rotors such as bushing, turbine, motor, and coupling.
- Medium heating: heat conduction oil, industrial water, hot water boiler, chemical reactor, hot air heating, etc.
- The field of this induction shrink fitting machine involves petroleum, petrochemical, aerospace, shipbuilding, steel, boiler, ship, pressure vessel, steel frame structure, railway, bridge, mine construction, automobile manufacturing, nuclear power, mining industry, and so on.
Machine structures
The complete induction shrink fitting machine consists of induction heating power supply, induction heating coil, thermocouple and heating blankets.
Induction shrink fitting machine main features:
- Air cooling: avoid the inconvenience caused by low ambient temperature and water cooling.
- Fast speed: Direct heating of metal parts, unlike resistance and flame heating heat transfer to the metal.
- High efficiency: heat conversion efficiency up to 96%, through the insulation material heating metal, improve the utilization rate of heat energy.
- Simple operation: PLC touch screen operation, start heating. Temperature controller control, is more accurate. Record and save the curves.
Induction shrink fitting machine configuration details:
| No. | Product name | Model | Quantity |
|---|---|---|---|
| 1 | Induction heating machine | KQDC-20 | 1 |
| KQDC-30 | 1 | ||
| KQDC-40 | 1 | ||
| 2 | Soft cable | 40m | 1 |
| 50m | 1 | ||
| 60m | 1 | ||
| 70m | 1 | ||
| 3 | Plane heating belt | 10KW-800*260mm/300℃ | 4 |
| 20KW-1600*260mm/300℃ | 2 | ||
| 40KW-2400*260mm/300℃ | 1 | ||
| 40KW-3200*260mm/300℃ | 1 | ||
| 4 | Angle seam heating belt | 10KW-800*200mm/300℃ | |
| 20KW-1600*200mm/300℃ | |||
| 40KW-2400*300mm/300℃ | |||
| 40KW-3200*300mm/300℃ | |||
| 5 | Thermocouple | K thermocouple +2m cable | 2 |
| K thermocouple +5m cable | 2 | ||
| K thermocouple +10m cable | 2 | ||
| K thermocouple +15m cable | 2 | ||
| 6 | Thermal insulation blanket | 900*600*30mm | 2 |
| 1500*600*30mm | 2 | ||
| 2000*600*30mm | 2 | ||
| 7 | Coil extension cord | 5m | 1 |
| 10m | 1 | ||
| 15m | 1 | ||
| Memo: Can be customized for different workpiece and heating requirements. The soft coil is wound 22 meters apart at each end. | |||
