Turntable induction brazing machine

1. Automated turntable induction brazing machine.
2. 16 brazing working stations, mass production.
3. Each time brazing 2 pieces, 2pieces/12S.
4. Match with loading unloading robot.
5. Equipped with industrial chiller.
6. Support free testing of different parts.

What is turntable induction brazing machine?

  KETCHAN’s automated turntable induction brazing machine is a high efficiency induction brazing system that is specially researched for the HVAC/R accessories manufacturing industries. It has high brazing efficiency, good melting depth, mass production, easy operation, and green working environment features. Now it is a star induction machine in the induction brazing field, also we are keeping updates while using it in our user’s factories. Now it has standardized and mass production. This turntable induction brazing machine is mainly used for the AC pipelines induction brazing, automobile pipelines, and bathroom fittings induction brazing solutions.

Turntable induction brazing machine 6 The Leading Induction Heating Machine Manufacturer Turntable induction brazing machine

What is turntable induction brazing machine application?

  This turntable induction brazing machine is mainly used for air-conditioning refrigeration valve parts, air-conditioning pipe parts, high-end sanitary ware, lighting accessories, hardware tools induction brazing process, etc.

How to Select the suitable turntable induction brazing machine?

Intelligent Turntable Induction Brazing System Technical Date

Product Model

KQZT-120

Working Stations Quantity   

8 Groups 16 Stations

Welding Beat

(8-15S) /2Pics

Operator Request

 1 person

High Frequency Heater Model

Full Digital KQ-40D

Induction Heater Quantity

 2 Sets

Load Material Form

Manual feeding automatic welding

Unloading Material Form

Manual or Automatic blanking

Display Screen Size

10-inch touch screen

High Frequency Machine Model

DSP full digital Control

Segmented Heating

5 sections

Store Products Quantity

8 kinds

Max. Power

50KW

Max. Input Current

80A

Rated Power

30KW

Rated Current

45A

Motor Type

Servo motor

Maximum Lift Stroke

200cm

Inductor Lifting Speed

100mm/s

Elevation Accuracy

0.1mm

Tooling Base Type

Special ceramics

Tooling Base Type Quantity

16 Pics

Nitrogen Protection Function

Equiped

Air Cooled Function

Equipped with air cooling

Water Cooling Function

Independent water cooling system

Lighting Function

Stations, switch box lighting

Working Table Material

Aluminum alloy

Water Tank Type

304 stainless steel

Equipment Overall Size

1450*1600*2360mm

Equipment Weight

400Kg

Industrial Chiller

3P

Water Quality Requirement

Unfouled purified water

Cooling Water Flow

4L/Min

Cooling Water Pressure

4-8 Bar

Cooling Water Max. Inlet Temperature

35℃

Cooling Water pH

7.0-9.0

Turntable induction brazing machine application 2 The Leading Induction Heating Machine Manufacturer Turntable induction brazing machine

What are turntable induction brazing machine features?

  • Material Loading: ZHENGZHOU KETCHAN turntable induction brazing machine normal with manually load material, equip with one operator. Operators only need to place the product in the appropriate position to carry out automatic welding. There is no need to manually adjust the equipment parameters. The product parameters are well set, the corresponding product parameters can be called out when working.
  • Automatic Brazing Welding: After the turntable is set to the automatic welding mode, the operator will place the to-be welded products on the corresponding tooling, and the turntable will automatically rotate to the next testing station.  Automatic welding, air cooling, water cooling and material receiving functions will be carried out when products are detected at the testing station. If no welding product is detected, it will automatically rotate but no longer run the next steps.
  • Unloading Material: Turntable equipment unloading material is divided into two kinds: One is automatic unloading, you can choose robot unloading, And also choose the automatic device. Self-unloading material is suitable for assembly line operation. Using robots to unload material can be flexible for docking the next station. The other is the artificial material collection, In the case of simple welding products, loading and unloading can be performed by the same operator.
  • High Yield: When you need a large amount of welding production, Ketchan turntable induction brazing equipment is your best choice. Not only can meet your production needs, but also can save labor costs, convenient for management. No matter what products you do we can design a full range of welding programs for your applications.
  • High QualityTurntable induction brazing equipment has the incomparable deep penetration effect of automatic flame brazing and manual brazing. Induction brazing of pipe joints can reach the deepest penetration. Also the induction brazing time is short the surface joint is less oxidized. The grain size of the copper tube is also better than that of flame welding.
  • Energy-saving, good environment, and safetyTurntable induction brazing machine has more advantages than flame automatic brazing in energy saving and convenience. Turntable induction brazing only starts high frequency machine when brazing, the rest time was in standby mode. And the turntable flame brazing, in the whole process, whether welding product or not, the flame has been always in a burning state. A lot of gas is wasted low energy conversion rate. For the environmental protection induction brazing basically does not produce pollution gas, and also does not need a complex gas pipeline, to protect the worker’s health and safety well.
  • Good Stability and High Reliability: Zhengzhou KETCHAN turntable induction brazing equipment, equipped with two digital induction heating power supply, to ensure the welding reliability. Equipped with two sets of servo motors to achieve mobile heating.In addition, the equipment is equipped with air cooling, water cooling, nitrogen and other protection functions. Each part of the equipment has been verified many times in the actual production to ensure the equipment high reliability and high stability.
Working Shows of Turntable induction brazing machine 1 The Leading Induction Heating Machine Manufacturer Turntable induction brazing machine
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